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皮带输送机输送带跑偏的原因及处理方法

2020-12-07 17:57:39   来源:鑫海矿装   (843次浏览)
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皮带输送机

PIDAISHUSONGJISHIDANGQIANXUANKUANGCHANGCHANGYONGDEYIZHONGWULIAOYUNSHUSHEBEI,QIZHONGPIDAIZUOWEICHENGZAIHEYUNSONGZHUANGZHIQIZHEZHONGYAODEZUOYONG。ZAIXUANKUANGGUOCHENGZHONG,PIDAIPAOPIANSHIPIDAIYUNSHUJICHANGJIANDEYIDAWENTI,JIZAIYUNZHUANZHONGPIDAIZHONGXINXIANPIANLISHUSONGJIDEZHONGXINXIANERPIANXIANGYIBIAN。

PIDAIPAOPIANWENTISHUODAKEDA,SHUOXIAOKEXIAO,QINGZEPIDAI“SHOUDIANSHANG”,YINGXIANGDAOXUANCHANGSHENGCHANXIANDEZHENGCHANGSHENGCHAN,ZHONGZEPIDAIYUJIJIAJULIEMOCASHIPIDAIRUANHUASHENZHISHAOJIAOFASHENGHUOZAI,HOUGUOBUGANXIANGXIANG!XIAMIAN,XIAOBIANDAIDAJIALEJIEZAOCHENGPIDAISHUSONGJIPIDAIPAOPIANDEZHUYAOYUANYIN,BINGJICHUXIANGYINGJIEJUEBANFA。

一、安装误差引起皮带输送机皮带跑偏

皮带输送机

ANZHUANGZHILIANGDEHAOHUAIDUIPIDAIPAOPIANDEYINGXIANGMINGXIAN,YOUANZHUANGWUCHAYINQIDEPIDAIPAOPIANYEJIAONANCHULI,ZHUYAOYOUYIXIAJIFANGMIANYUANYIN:

1、PIDAIJIETOUBUZHENG、BUPING,ZAOCHENGPIDAILIANGBIANZHANGLIBUJUNYUN,PIDAIWANGZHANGJINLIDADEYIBIANPAOPIAN。

2、JIJIAWAIXIE,BAOKUOJIJIAZHONGXINXIANWAIXIEHEJIJIALIANGBIANGAODIQINGXIE,ZHEILIANGZHONGQINGKUANGDOUHUIZAOCHENGPIDAISHUSONGJIPIDAIYANZHONGPAOPIAN,QIENANYIDIAOZHENG。

3、DAOLIAOCAOLIANGCEDEXIANGJIAOBANYALIBUJUNYUN,ZAOCHENGPIDAILIANGBIANYUNXINGZULIBUYIZHI,CONGERYINQIPIDAISHUSONGJIPIDAIPAOPIAN。

解决办法:

1、ZHENDUIPIDAIJIETOUBUZHENG、BUPINGDEQINGKUANG,KEDIAOZHENGZHUANDONGGUNTONGHUOGAIXIANGGUNTONGLIANGBIANDEZHANGJINLI,RUODIAOZHENGHOUQINGKUANGRENGWUFAHAOZHUAN,XUZHONGJIEPIDAIJIETOU。ZAIJIEPIDAIJIETOUSHI,YIDINGYAOBAOZHENGJIETOUCHUDEZHENGHEPING。ZHIDEZHUYIDESHI,WEIBAOZHENGPIDAIZAIJIETOUCHUDECHENGCAOXING,JIANYIZAIDINGPIDAIKOUSHIYANZHECAOXINGTUOGUNZHANGDUDEFANGXIANGFENDUANDINGPIDAIKOU。

2、SHUSONGJIZHONGXINXIANWAIXIE,TOUWEIDIAOZHENG,QUEBAOJITOU、JIWEI、ZHONGJIANJIADEZHONGXINZHEISANZHEDEZHONGXINXIANZAITONGYITIAOZHIXIANSHANG。RUOZHONGJIANBUWEIDEPAOPIANRENGWUFAJIUZHENG,XUDUIJIJIAZHONGXINANZHUANG。

3、DAOLIAOCAOLIANGCEDEXIANGJIAOBANYALIBUJUNYUNWENTIXIANGDUIJIANDAN,ZHONGXINDIAOZHENGLIANGCEXIANGJIAOBANYALIJIKE。

二、皮带输送机皮带在运行中引起跑偏

皮带输送机

1、GUNTONG、TUOGUNZHANLIAOYINQIPAOPIAN。PIDAISHUSONGJIZAIYUNXINGYIDUANSHIJIANHOU,YOUYUKUANGLIAOJUYOUYIDINGDEZHANXING,BUFENKUANGFENHUIZHANZHANZAIGUNTONGHETUOGUNSHANG,SHIDEGUNTONGHUOTUOGUNJUBUTONGJINGBIANDA,YINQIPIDAILIANGCEZHANGJINLIBUJUNYUN,ZAOCHENGPIDAISHUSONGJIPIDAIPAOPIAN。

2、PIDAISONGCHIYINQIPAOPIAN。DIAOZHENGHAODEPIDAIZAIYUNXINGYIDUANSHIJIANHOU,YOUYUPIDAILASHENCHANSHENGYONGJIUBIANXINGHUOLAOHUA,HUISHIZHANGJINLIXIAJIANG,PIDAISONGCHIERYINQIPAOPIAN。

3、KUANGLIAOFENBUBUJUNYUNYINQIPAOPIAN。RUOPIDAISHUSONGJIPIDAIZAIKONGZHUANSHIBUPAOPIAN,ERZHONGFUHEYUNZHUANSHIPAOPIAN,SHUOMINGKUANGLIAOZAIPIDAILIANGBIANFENBUBUJUNYUN。ZAOCHENGKUANGLIAOFENBUBUJUNZHUYAOSHIYOUYUKUANGLIAOXIALUOFANGXIANGHEWEIZHIBUZHENGQUEERYINQIDE,RUOKUANGLIAOPIANDAOZUOCE,ZEPIDAIXIANGYOUPAOPIAN;FANZHIYIRAN。

4、YUNXINGZHONGZHENDONGYINQIPAOPIAN。ZAIYUNXINGSHI,PIDAISHUSONGJINANMIANHUICHANSHENGYIDINGDEJIXIEZHENDONG,YUNXINGSUDUYUEKUAI,ZHENDONGYUEDA,ZAOCHENGPIDAISHUSONGJIPIDAIPAOPIANDEKENENGXINGYEJIUYUEDA。DUIYUPIDAIYUNSHUJIERYAN,TUOGUNJINGXIANGTIAODONGYINQIDEZHENDONGDUIPIDAISHUSONGJIPIDAIPAOPIANYINGXIANGXIANZHU。

解决办法:

1、调整托辊组

PIDAISHUSONGJIZAIYUNZHUANGUOCHENGZHONG,RUOPIDAIZAICHENGZAIDUANXIANGYICEPAOPIAN,BIAOMINGCHENGZAITUOGUNZUANZHUANGWEIZHIYUZHONGXINXIANDECHUIZHIDUYOUWUCHA,KEANZHUANGZIDONGDIAOXINTUOGUNZUDIAOZHENG,YIBANMEIGE20-30mANZHUANGYIZU,DANYOUSHIXIAOGUOBUHAO。HUOZHELIYONGZONGLIANGSHANGDEDIAOJIEYANLAIDIAOZHENGTUOGUNZUDEWEIZHI,YICIJIEJUEPAOPIANWENTI。PIDAIPIANXIANGNAYICE,TUOGUNZUDENAYICEBIANCHAOPIDAISHUSONGJIPIDAIDEYUNXINGFANGXIANGQIANYI,HUOLINGYICEHOUYI。TUOGUNDIAOZHENGXUCONGPAOPIANDIANKAISHI,MEIGETUOGUNDEDIAOZHENGLIANGYAOSHAO,DIAOZHENGTUOGUNDEGESHUYAODUO,ZHEIYANGZUODIAOPIANDEXIAOGUOJIAOHAO。LINGWAI,JIANYIZHIDIAOZHENGYIBIAN,YIMIANZAOCHENGHUNLUAN。

2、调整转动滚筒与改向滚筒位置

PIDAISHUSONGJIYIBANDOUYOU3GEYISHANGGUNTONG,SUOYOUGUNTONGDEANZHUANGWEIZHIBIXUCHUIZHIYUPIDAISHUSONGJIZHANGDUFANGXIANGDEZHONGXINXIAN,RUOPIANXIEGUODABIRANFASHENGPAOPIAN。RUOPIDAISHUSONGJIPIDAIZAIJITOUXIEZAIGUNTONGCHUPAOPIAN,NEIMEPIDAIWANGNABIANPAOPIANJIUJIANGNABIANDEGUNTONGZHOUYANPIDAIYUNXINGFANGXIANGQIANDIAOYIXIAODUANJULI(TONGGUODIAOJIEGUNTONGLIANGCEZHOUCHENGDEDIAOJIELUOSHUANLAIJINXING);RUOPIDAIZAIJIWEIGAIXIANGGUNTONGCHUPAOPIAN,NEIMEYINGBAPIDAIPAOSONGCEGUNTONGYANHUIKONGPIDAIYUNXINGFANGXIANGQIANYI(TONGGUODIAOJIELUOSHUANLAIJINXING)。RUOQUDONGGUNTONGHECHUDAICANGNEIDEGAIXIANGGUNTONGCHUXIANPIDAIPAOPIANXIANXIANG,KECANZHAOJITOUXIEZAIGUNTONGDEDIAOZHENGFANGFAJINXINGCHULI。

皮带输送机

3、清理滚筒表面或重新更换滚筒

GUNTONGBIAOMIANDEJIAGONGWUCHA,HUOYINMOSUNHUOBIAOMIANYOUZHANFUWUDENGZAOCHENGZHIJINGDAXIAOBUYI,PIDAIHUIXIANGZHIJINGJIAODADEYICEPAOPIAN。

4、调整张紧处

CHUCHUIZHIYUPIDAIZHANGDUFANGXIANG,ZHANGJINCHUDEGAIXIANGGUNTONGHAIYINGBAOZHENGQIZHOUZHONGXINXIANSHUIPING。SHIYONGYEYAGANGZHANGJINSHI,ZHANGJINGUNTONGDEZHOUCHENGZUOYINGDANGTONGSHIPINGYI,YIBAOZHENGGUNTONGZHOUXIANYUPIDAIZONGXIANGFANGXIANGCHUIZHI。ZAIPIDAISHUSONGJIYUNXINGSHI,RUOPIDAIZHANGJINLIBUGOU,PIDAIKONGZAIHUOSHAOLIANGZAIHESHIBUPAOPIAN,ZAIHESHAODASHIJIUHUICHUXIANPAOPIANXIANXIANG,XUXUANYONGHESHIDEZHANGJINZHUANGZHI,BAOZHENGPIDAIYOUZUGOUDEZHANGJINLI。

5、整改转载点处落料位置

ZHUANZAIDIANCHUWULIAODELUOLIAOWEIZHIDUIPIDAIDEPAOPIANYOUJIAODAYINGXIANG,YOUQISHILIANGTIAOPIDAISHUSONGJIZAISHUIPINGMIANDETOUYINGCHENGCHUIZHISHIYINGXIANGGENGDA,TONGCHANGYINGKAOLVZHUANZAIDIANCHUSHANGXIALIANGTIAOPIDAISHUSONGJIDEXIANGDUIGAODU。XIANGDUIGAODUYUEDI,WULIAODESHUIPINGSUDUFENLIANGYUEDA,DUIXIACENGPIDAIDECEMIANCHONGJIYEYUEDA,TONGSHIWULIAOYEHENNANJUZHONG,SHIPIDAISHANGDEWULIAOPIANXIE,DAOZHIPIDAIPAOPIAN。YINCIKEZENGJIADANGLIAOBANZUDANGWULIAO,GAIBIANWULIAODEXIALUOFANGXIANGHEWEIZHI。

YISHANGBIANSHIZAOCHENGPIDAISHUSONGJIPIDAIPAOPIANDEZHUYAOYUANYINYUXIANGYINGJIEJUECUOSHI。YOUSHI,PIDAISHUSONGJIPIDAIPAOPIANDEYUANYINBIJIAOFUZA,DANYONGYIZHONGFANGFACHULIXIAOGUOBINGBULIXIANG,KENENGXUCAIQUDUOZHONGDIAOZHENGFANGFA。JIANYIXUANKUANGCHANGZAIGOUMAIPIDAISHUSONGJISHICONGZHUANYEDEPIDAISHUSONGJICHANGJIACHUCAIGOU,ZAIHUODEGAOZHILIANGPIDAISHUSONGJI,BAOZHENGXUANKUANGCHANGZHENGCHANGSHENGCHANDETONGSHI,YEWEIHOUXUCHUXIANDESHEBEIWENTIDEDAOCHONGFENDEJISHUBAOZHANG。

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